Sunday, 29 May 2016

I built a shelf with a secret shotgun compartment, and instead of using stain to finish it I set it on fire:

This is my first DIY!

I recently discovered the Japanese technique of Shou sugi ban.This technique involves burning wood to a char to preserve it from insects, water and corrosion. I decided to give it a try myself so I took a pine 1x12 (reused from an old barn floor support) and made a shelf with a hidden shotgun drawer to practice the technique on. I left some of the twists and gnarls in the wood trim on purpose to give it a more "raw" and "repurposed wood" look.

I used a blowtorch for my fire source, and the entire project is only held together with glue and a single screw. The only tools I used where wood glue clamps, and a screw gun for the single screw.

Check out this wood grain after the fire got ahold of it:

http://ift.tt/1XEWh93

Another angle:

http://ift.tt/1TMglUx

Another angle:

http://ift.tt/1XEWhG6

Loaded:

http://ift.tt/1TMgmYx

Side view:

http://ift.tt/1XEWfOx

Starting the project with a reclaimed 1x12:(after it's been sanded)

http://ift.tt/1TMhdbC

Cutting the shelf top and frame with a table saw: the frame walls are 3" tall, just high enough to hide the shotgun, and 12 inches deep.

http://ift.tt/1XEWDg0

The frame after the first run thru the blowtorch:

http://ift.tt/1TMhfjK

Use plenty of glue:

http://ift.tt/1XEWtoT

Building the secret drawer:

http://ift.tt/1XEWl8W

Clamping the drawer with wood clamps:

http://ift.tt/1TMgSps

More wood clamp clamping:

http://ift.tt/1XEWfOE

A few support screws are showing:(the mods made me say I use a screwdriver for this single 2" screw, apparently if you don't describe your screw gun some mod will delete your post for not being descriptive enough)

http://ift.tt/1TMgAyT

Made a strip of laminate to cover the screws with my table saw:

http://ift.tt/1XEWaKW

Glueing the laminate with wood clamps and glue:

http://ift.tt/1TMh9J5

More blowtorch fire to bring out the wood grain:

http://ift.tt/1XEVZiI

Then I lined the shelf with 2 layers of green burlap using glue and my fingers as a press.

http://ift.tt/1TMgoQg

Finally I rubbed the whole thing down with some lemon oil.

The finished product:

http://ift.tt/1XEWJUZ

Top side view:

http://ift.tt/1TMghEm

The other side:

http://ift.tt/1TMglUx

Wood grain from the other side:

http://ift.tt/1XEWnOa

Front view:

http://ift.tt/1XEWh93

This is the secret shotgun compartment opened and loaded:

http://ift.tt/1TMgU0H

Thanks for looking!



Submitted May 29, 2016 at 06:57PM by RasAllGhul http://ift.tt/1Z6HzXr

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